Houston Chronicle takes steps to reignite aging press with digital inkers,
controls
Paper in midst of project to upgrade inkers and
controls as it cuts web width to 46”. Plans to replace RTPs and add AGVs on tap
for 2009, execs say.
By Chuck Moozakis
Editor-In-Chief
The
Houston Chronicle is in the midst of a multiyear project to reinvent its
32-year-old printing infrastructure, reducing web width, replacing controls and
installing digital page packs.
Next up: new AGVs and digital
RTPs to replace obsolete systems whose parts are increasingly difficult to find.
“It’s going to help us improve
our quality, runnability and automate our structure,” said Mike Daniel, The
Chronicle’s director of printing and Southwest packaging/distribution.
“We’ll be able to get reports
and be provided with better performance data. And we’ll have better mechanical
performance, too,” he said, citing the improved quality the upgraded RTPs will
provide. “Registration is a huge problem, so that will definitely help us with
print quality.”
The retrofit comes as The
Chronicle (daily, 507,437; Sunday, 693,228) gets ready to expand its product
mix, Daniel said. Last year, it began printing advance runs of The Beaumont
(Texas) Enterprise, a sister Hearst newspaper. And it is printing Rumbo, a
Spanish-language publication that targets first- and second-generation
Hispanics.
The project affects every unit
of The Chronicle’s six, 10-unit Goss International Corp. Metro pressline,
installed in 1976. Among the project’s details:
•Web width reduction: The
newspaper is cutting its web to 46 inches in a two-stage project overseen by the
paper in conjunction with crews from Goss. The first part of the project,
trimming the web to 48 inches, concluded last month. In August, the paper will
drop to 46 inches, Daniel said. The culprit: rising newsprint costs, which are
expected to rise by approximately $20 per metric ton per month throughout the
first half of 2008, according to paper vendors. When the reduction to 46 inches
is complete, The Chronicle will be the largest North American broadsheet to
adopt the format, eclipsing the Toronto Star, which made a similar move last
year.
•Digital inkers: One press is
complete and the other five will be upgraded this summer. The Chronicle tapped
Production Installation Services to install Goss’ DigiRail systems across the
press’ 181 printing couples.
•Console upgrade: The
Chronicle is adding Rockwell Automation’s soft proofing and ink presetting
modules to its PrintLogix press control software. The upgrade, across 12
consoles, will be completed in June and give operators better management
abilities and let them see accurate proofs on their displays.
•Digital RTPs: Daniels said
The Chronicle intends to cloak its 60 RTPs with digital controls in a project to
begin in 2009. The paper hasn’t yet selected a vendor.
•AGVs. The Chronicle hopes to
purchase 10 automated guided vehicles to shuttle newsprint to the Goss presses.
The project is also penciled in for 2009, Daniel said.