Pitching switches
By Frank Bourlon
Switches,
used to control all kinds of devices, come in multiple flavors.
Pneumatic
switches control air devices, such as the air cylinders found on newsprint
roll-handling equipment.
Mechanical
switches, meantime, are used for such functions as controlling the movement of
newsprint rollers to the reels. Switches can also be manufactured to manage
water and hydraulics.
A
switch can be an electronic device (referred to as a solid state device or a
solid state relay circuit) to control a DC motor or an AC motor for shaftless
control applications.
But
the most common role for a switch is to control standard electrical current,
such as pressroom lighting, dampener control and disconnect functions.
State
of being
Normally,
a switch is either fully on or fully off.
Figure
1 depicts a single pole electrical switch. When the switch is off, electricity
can’t pass through the device. Conversely, when the switch is on (see Figure
2), electricity passes through, in the process causing a light to illuminate or
a motor to be energized (see Figure 3).

Fig.
1. Single pole electrical switch.
Graphics: Frank Bourlon

Fig. 2. Switch in ‘on’ position.

Fig. 3. In this position, electricity passes through.
Whenever
a light needs to be controlled at two locations, two three-way switches can be
used for this purpose (see Figure 4).

Fig.
4. A three-way switch.
The
three-way switch is very much like the mechanical device used to shift a train
from one track to another. A three-way switch can also be used to reverse the
direction of a shade pole motor (see Figure 5).

Fig.
5. Switch can also be used to reverse the direction of a shade pole motor.
Multiple
directions
Four-way
switches are used whenever it’s necessary to operate lights from three or more
locations. Figure 6 demonstrates the use of two four-way switches. One of the
switches is shown in one position while the other switch is shown in the other
position.
As
you can see, if either switch is switched to its opposite position, the light
will turn off. You can add as many of these switches as you want in a particular
circuit.

Fig.
6. A pair of four-way switches.
No
connections
Notice
that there are no connections to the bottom part of these switches. If another
light is added to the bottom right switch, as shown in Figure 7, the lights
would alternate as the switches changed positions. (In the case of Figure 7, the
only light illuminated would be the one on the lower right.)

Fig.
7. Lower right only position where light is illuminated.
All
of the switches cited can be purchased from home improvement stores and will
handle at least 15 amps of current.
For
motor controls and in situations where the power consumed is in excess of what
these switches can handle, it might be better to consider relays.
If
you have any questions concerning switches, please feel free to contact me at nprc@flash.net.
Frank
Bourlon has more than 30 years’ experience in the newspaper industry. He is
the executive and training director for the Newspaper Production & Research
Center. He can be reached at 405.524.7774 or via e-mail at fbourlon@np-rc.org.
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