Is
optimum organization the result of a sum of optimal processes?
Is
not the development of standards contradictory to the flexibility required by
organizations?
Should
all or part of the processes be outsourced or internal control of processes be
retained?
Feedback
Participants
at an Ifra conference on industrial organization attempted to answer these and
other questions with answers highlighting their own experiences.
To
that end, participants said achieving overall corporate objectives should have a
higher priority than achieving the objectives of individual departments within
an organization. It’s only by refusing to obsessively focus on a particular
process that it’s possible to achieve a global result, said Malcolm Craig, a
consultant at Cpsychol.
“Stop
investing in maintenance,” he said. “Invest in reliability.”
The
performance of the processes is dependent on their reliability. If traditional
maintenance is considered something of a sport, fixing something that is broken
does not increase the level of reliability of the processes in the long term.
Standards:
a language
ISO
9001, AdsML, CIP4: Behind these acronyms are today’s and tomorrow’s
standards.
The
ultimate purpose of a standard is not so much to obtain uniformity as to
harmonize processes.
Benoit
Binder, who oversees quality at La Depeche du Midi, said standardization lets
organizations link processes to those people most responsible for carrying them
out.
“We
draw attention to the fact that a process is a black box offering an added value
and linked to the other processes with which it interacts,” he said, adding
that La Depeche du Midi relies on ISO 9001 standards to map out key processes.
“The
evaluation of the performance of an organization, seen through this model, can
therefore be done locally (by process) or globally (by all processes),” he
said.
Binder
said the idea that a process results in an “intrinsic” performance is not
new. “What becomes increasingly complex is the synthesis of the data. The past
20 years have seen a dramatic explosion of machines to produce data (computers),
but unfortunately machines for producing evaluations are not yet widely
available,” he said.
Thus,
he said, if companies want to measure the performance of their processes, they
have to “get away from data in favor of information,” Binder said.
Adapting
skills
At
Edipresse, the publisher has adapted processes to keep pace with technological
and organizational changes, said Michel Berney, manager of the newspaper
printing division.
Case
in point: the emergence of digital workflows. Edipresse is installing a new
editorial system, from Eidos Media, that will require layout editors and
prepress workers to significantly change their tasks.
“We
must adapt to suit both the technological evolution and the new demands of the
market,” he said.
“We
will witness the emergence of new professions,” Berney said.
“Following
in the wake of new takeovers, new production units have come about, in
particular new printing plants and new integrated prepress units. It is now
important to harmonize these sites.”
In
response, Edipresse drafted a new organization adapted to meet future demands,
Berney said. The new structure has eight departments, ranging from technical
support and ad design to page makeup and image management.
The
prepress department, in its traditional form, will disappear in favor of the new
structure, he said.
“We
can call upon a comprehensive technical and operational structure that is
adapted to the new needs and (thus) offer a full range of services to our
customers,” said Berney. “We also expect significant improvement in
productivity and profitability.”
| How
to gauge reliability
How
can newspapers measure reliability?
Managers
can use a variety of tools, among them preventive maintenance, Pareto
analysis or computer-assisted maintenance systems.
Cpsychol
consultant Malcolm Craig said he measures global performance using the
following formula: Performance equals availability times speed times
quality (see definitions below).
This
ratio, he said, will accurately measure the “installed
organization.”
“We
are far removed here from questions concerning maintenance (the budget
for parts, manpower and service),” he said.
“The
objective is to establish the best industrial strategy to increase the
value of the ratio. Organizational forms exist in which the dual concept
of production and maintenance is eliminated and replaced by a team
having a dedicated objective: to produce reliably.”
The
ultimate goal? “Let’s get away from the familiar antagonistic
discussions: ‘I maintain the press’ or ‘I get the press running’
in favor of, ‘We produce quality newspapers.’”
Availability
= (opening hours - (planned and unscheduled downtimes))/ (opening hours
- planned downtimes).
Speed
= average speed (without unscheduled stops and load securement)/
standard rate.
Quality
= total number of good copies/total print run.
|
Luc
Jonqueur (jonqueur@ifra.com) is an Ifra
consultant based in France.
Editor’s
note: This article was first published in newspaper techniques, the monthly
magazine of Ifra.