By Kevin Juhász
Editor
NEW ORLEANS The Tennessean in Nashville,
Tenn., a Gannett Co Inc. newspaper, purchased a new shaftless Uniset press,
which the newspaper will use to print USA Today starting in July 2002, MAN
Roland announced at the Nexpo show.
The Tennessean selected the Uniset based on a
similar press performance at Gannetts production facility in Minneapolis,
according to Michael Ciarimboli, production director at The Tennessean.
Based on printing quality, waste percentage
and productivity numbers, its the best single-width press printing USA Today
right now, Ciarimboli said.
The press will have a total of 48 printing
couples configured into six printing towers, each with eight couples, set on a
steel substructure. The eight couples per tower give the newspaper a shorter web
lead and flexibility with printing applications, according to MAN Roland.
The Tennessean will be able to run the Uniset as
one press with nine webs or as two presses, one with four webs and the other
with five. It will also feature a 21.5-inch cutoff and a 38-inch web width.
One of the eight-couple towers will have the
capability to run 4-over-4 color on one web, 2-over-2 color on two webs, or a
maximum of 2-over-2 colors on one web and 1-over-1 on two webs, according to MAN
Roland. The other five towers will have the capability to print 4-over-4 on one
web or 2-over-2 on two webs.
Each printing couple features a shaftless-motor-per-bridge
drive. Twelve of the 48 drives will have removable, quick-change ink fountains.
We can change ink colors on the split units by
removing the entire fountain rather than cleaning the fountain, Ciarimboli
said. It actually reduces the amount of waste ink. Instead of taking about 15
minutes to clean a fountain, it should take about five minutes.
The system will also have MAN Rolands Turbo
Dampener system, which is designed to deliver uniform size droplets for uniform
dampening across the printing plate regardless of the press speed.
The press will also have two 2:3:3 jaw folders
and an in-line quarter folder.
Feeding paper into the Uniset are nine CD13S
two-arm, core-driven reel-tension-pasters. The press will have MAN Rolands
Websys system, which includes web lead rollers and web-break detection. Paper
will be delivered to the RTPs with Auroload, MAN Rolands automated roll
transfer and loading system. A Tecosys closed-loop tension control system is
also part of the package.
Controlling the entire press is a MAN Roland
Pecom system, which will include integration with The Tennesseans mailroom
and distribution systems.
The Uniset is an eight-page press that can run at
up to 70,000 copies per hour. It is geared toward medium-sized newspapers that
require up to 80 pages. The press also has the capability to do semi-commercial
work.
Like Minneapolis, were going to be doing a
lot of commercial work on it, Ciarimboli said. The plan is for the
Nashville Offset operation of Gannett Co., which prints USA Today and does
commercial work, to be consolidated with The Tennessean, and were going to do
that work on this press. Its proven itself to be able to meet the standards
of USA Today and do a great job on coldset commercial work.